Observations of Atmospheric Corrosion Testing on Heated Austenitic Stainless Steel Surfaces: Exploring the Role of Inert Dust Particulates and Seawater

Relevant atmospheric corrosion laboratory testing environments were developed to explore the influence of inert dust and seawater on the corrosion susceptibility of stainless steel in spent nuclear fuel dry storage conditions. Measurements from dust collected on in-service dry storage canisters were applied to develop exposure conditions. Three atmospheric exposure conditions, two static and one cyclic, were examined with three different surface coverages: co-deposited large dust and seawater, co-deposited small dust and seawater, and solely seawater.

Stainless steel coupons representative of spent nuclear fuel dry storage canister material were subjected to the various corrosion environments, with the results from exposures up to 1 year presented here. Post exposure, corrosion damage was analyzed using optical microscopy, scanning electron microscopy, and energy dispersive X-ray spectroscopy. Initial observations are presented herein, and potential implications with respect to the influence of inert dust particles on corrosion susceptibility are summarized. In general, the co-deposition of dust and salt resulted in larger pits and exhibited mixed modes of corrosion that were not observed in the no-dust conditions (i.e., crevicing, filiform, and pits within pits). The presence of the inert dust may influence brine spreading and/or act as crevice formers, leading to enhanced corrosion. This study highlights the significance of incorporating dust particulate(s) beyond the deliquescent chemistries to fully evaluate atmospheric corrosion severity.