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An Initial Microstructurally Informed Model of High Burnup Structure Formation in UO2 Fuel

Walter C. Brinkley, Nathan Capps, Brian Wirth

Nuclear Science and Engineering / Volume 200 / Number 7 / July 2026 / Pages 1590-1605

Research Article / dx.doi.org/10.1080/00295639.2025.2537478

Received:March 10, 2025
Accepted:July 12, 2025
Published:May 28, 2026

The microstructure of a UO2 fuel pellet changes as burnup increases, impacting fuel performance. Predicting and characterizing high burnup structure (HBS) and dark zone formation is a key part of supporting burnup limit extensions for light water reactors. This paper describes a model developed through fitting radially resolved pellet data obtained from recently published microstructural characterization data. The model predicts grain size and grain character, in addition to pore density and size, with fitting dependencies on power history variables. Separately fitting power history variables to microstructural parameters allows for insight into the underlying physical phenomena for future model development. Additionally, experimental data have been correlated to an HBS fraction to facilitate the development of a model capable of predicting a total fuel restructured fraction at the engineering scale. This two-step approach provides a coupling from reactor power history to microstructural data to fractional HBS and creates a basis to model HBS-dependent parameters in a fuel performance code.