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Computational Fluid Dynamics Analysis of an Open-Pool Nuclear Research Reactor Core for Fluid Flow Optimization Using a Channel Box

N. L. Scuro, G. Angelo, E. Angelo, M. H. A. Piro, P. E. Umbehaun, W. M. Torres, D. A. Andrade

Nuclear Science and Engineering / Volume 197 / Number 6 / June 2023 / Pages 1100-1116

Technical Paper / dx.doi.org/10.1080/00295639.2022.2142437

Received:May 10, 2022
Accepted:October 26, 2022
Published:May 4, 2023

A channel box installation in the IEA-R1 research reactor core was numerically investigated to increase fluid flow in fuel assemblies (FAs) and side water channels (SWCs) between FAs by minimizing bypasses in specific regions of the reactor core, which is expected to reduce temperatures and oxidation effects in lateral fuel plates (LFPs). To achieve this objective, an isothermal three-dimensional computational fluid dynamics model was created using Ansys CFX to analyze fluid flow distribution in the Brazilian IEA-R1 research reactor core. All regions of the core and realistic boundary conditions were considered, and a detailed mesh convergence study is presented. Results comparing both scenarios are presented in the percentage of use of the primary circuit pump. It is indicated that 21.4% of fluid bypass to unnecessary regions can be avoided with the channel box installation, which leads to the total mass flow from the primary circuit for all FAs increasing from 68.9% (without a channel box) to 77.6% (with a channel box). For the SWCs, responsible for cooling LFPs, an increment from 9.7% to 22.4%, avoiding all nondesired cross three-dimensional effects, was observed, resulting in a more homogeneous fluid flow and vertical velocities. It was concluded that the installation of a channel box numerically indicates an expressive mass flow increase and homogeneous fluid flow distribution for flow dynamics in relevant regions. This gives greater confidence to believe that lower temperatures, and consequently oxidation effects in LFPs, can be expected with a channel box installation.