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Separation of Hydrogen Using Pd/Ag Membranes: Experimental and Modeling Results with Potential Application to Direct Internal Recycle

Victoria Hypes-Mayfield, Lyra Troy, David Dogruel, William Kubic, Joseph H. Dumont

Fusion Science and Technology / Volume 82 / Number 1-2 / January-February 2026 / Pages 420-430

Research Article / dx.doi.org/10.1080/15361055.2025.2571383

Received:November 15, 2024
Accepted:September 10, 2025
Published:January 29, 2026

Implementation of fusion energy requires processing the deuterium-tritium (D-T) mixture used to fuel the reaction, and separation of hydrogen isotopes from other gases is imperative. Specifically, the separation of hydrogen isotopes from helium is a matter of importance to the fusion fuel cycle community. Initial testing with a palladium-silver (Pd-Ag) membrane indicates that even moderate vacuum (~100 torr permeate pressure) can provide a high degree of separation (>90%) at a high ratio of H2 to He. Given the presence of He in many fusion systems, a high technology readiness level (TRL) for Q2/He (where Q represents any isotope of hydrogen) separations is needed. This study demonstrates the efficacy of H2 removal from He via permeation and potential applications for direct internal recycle. Modeling will accompany the experimental campaign to generate a predictive capability and quantify the separation performance. Modeling from previous hydrogen permeation studies has demonstrated that the typical Sieverts’ law fails to predict the measured permeation rates at high hydrogen fluxes. Existing models are being refined to integrate the effects of surface phenomena into permeation predictions, which have been expanded to account for mixtures with large ranges of Q2 concentrations. These data will improve the TRL of permeators as a separation technology for the fusion fuel cycle.